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12T Small Horizontal Hot Chamber Die Casting Machine

12T Small Horizontal Hot Chamber Die Casting Machine used to produce small jewerly, precision electric parts etc. Machine operated with full automatic. Materials involve: Lead (PB) alloy, Zinc (Zamak) alloy, Tin alloy etc. Email: cnkylt@aliyun.com
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  • 12T
  • HD
  • 8454301000

12T Small Horizontal Hot Chamber Die Casting Machine has improved on the basis of other similar type machines. We adopts worldwide famous brands of electrical appliance and hydraulic component, high reliability, high efficiency of production, high automation. The zinc alloy, lead alloy and tin alloy which is manufactured by the machine has the good surface quality, and can be polishing, electrofacing, and spray lacquer. And it is widely used in manufacturing toy, lockset, fishing gear, hardware decorating parts, electrical and electronic casting, automobile part, watchcase, clothing metal accessory and so on.

12T small hot chamber die casting machine

12T Small Horizontal Hot Chamber Die Casting Machine Features:

  1. Control panel with easy operation and safe locking protection design.

    hot chamber die casting machine control panel

  2. Reliable and durable automatic sprayer assures fast and stable production.

Automatic sprayer of hot chamber die casting machine

3. The improved melting furnace adopts advanced design and material, more energy saving and durable.

melting Pot of hot chamber die cast machine

4. Mold closing/opening adopts electronic fix detecting system, and its precision is higher.

parameters setting by PLC

5. The alarm information can be found conveniently and timely.

6. Injection operation, opening and locking mould design etc. can be set on the screen rapidly and accurately.

die cast machine mould closing opening mechanism


7. High-strength steel alloy tie bar with chromium plated for high wear resistance and long service life.

8. Thickened platen was made of excellent ductile cast iron with high rigidity, even stress and little distortion, which ensures the stability of die casting machine.

9. Diagonal five point toggle was made of ductile cast iron with high rigidity, high durability, and more stable mold opening and closing.

10.The heat treated parts of the injection system are made of high-quality hot processed steel.

chrome plated die cast machine tie bars

12T Small Horizontal Hot Chamber Die Casting Machine Specifications and Parameters:


ITEMS & TYPE

         Parameters

12T

Locking Force

120Kn

Tie Bars Inner Space

190×220mm

Moving Platen

Stroke

120mm

Profiling Thickness

110 – 190mm

Injection Pressure

14Kn

Injection Stroke

55mm

Dosage of Fluid

Metal Per Shot

Zn:100g

Crucible Effective Capacity

Zn.70Kg

Motor Power

4Kw

Accumulator Capacity

6.3L

Working Pressure

6.2Mpa

Electric Heating

Tube Power

6.9Kw

Heater Power

1Kw

Oil Tank Capacity

170L

Machine Weight

~ 1100Kg

Machine Size

220×80×180cm

Vane Pump

28L/min

Usage of small hot chamber die casting machine:

Small Hot chamber die casting machine widely used for low melting point alloys. Zinc/zamak die casting parts, lead alloy die casting parts, tin alloy die casting parts etc.

Mostly the machine always be used to produce zinc alloy die casting parts, the machine also named: zinc die casting machine, zinc injection machine.

hot chamber die casting

Compare with cold chamber die casting machine, this machine is small. Its key function is injection work, so it also called: small die casting machine, small zinc injection machine, small high pressure inject machine.

12T hot chamber die casting machine

Small hot chamber horizontal die casting machine details structures:

Small hot chamber machine contains a melting furnace pot, machine body & base, clamping mold mechanism, accumulator, hydraulic system etc. Now, we will show you the small hot chamber horizontal die casting machine details structures:

1. Front structure of hot chamber machine:

hot chamber die casting machine structure

2. Back side of hot chamber pressure die cast machine:

hot chamber pressure injection machine back side structure

3. Horizontal hot chamber die casting machine right side structure:

hot chamber die casting machine right side structure

4. Hot chamber pressure injection machine left side structure:

hot chamber die casting machine left side structure

The advantages of HD special melting pot goose-neck structure:

Special designed goose neck structure with pot, which keep alloy melting leverl same with injection nozzle. That reduce the air sapce of gooseneck to mold cavity. Finished die casting parts inside air holes are reduced sharply.

  1. Pot material made from special stainless iron.

  2. Molten metal alloy flow into hot chamber directly.

  3. Gooseneck structure be cast together with pot.

  4. Gooseneck structure connect with nozzle, which has a designed angle to keep molten metal level same with nozzle hole. That avoid many air be push into mold cavities.

gooseneck die casting machine melting pot

Machine base is a hydraulic tank. It bears the furnace and machine body. Die casting machine body key structure is the clamping mechanism. The contains guide ways, mold platens, mold adjusting system etc.

hot chamber die casting machine body

Die casting machine pressure from the hydraulic station. Accumulator used to balance the machine pressure.

die casting machine accumulator & injection plunger

What is  the hot chamber die casting working process?

1.Melting Furnace Pot

Electric heating tubes heat metal alloy to molten state. (If first time use the melting pot, no alloy cover the electric heating tubes, we need pour molten alloy to the pot or use burner to melt metal blocks in pot firstly. When metal alloy covers the heating tubes, machine electric heating method can be used. )

2. Hot Chamber Injection Process

1st. Die casting die is clamped and the injection plunger rises, opening the hot chamber hole, allowing molten metal flow into the chamber cylinder.

2nd.The plunger seals the hot chamber hole, pushing the molten alloy through the gooseneck and nozzle into the mold cavities where it is held under pressure until metal alloy solidifies.

3rd.After the metal has solidified in the cavity, the plunger is withdrawn.

4th. Die casting machine movable platen move back and mold opens. Die casting parts be eject out from movable die half by ejector pins.

5th.Lubricating and cooling mold cavity. Die casting mold temperature is about 150℃.

6th.Mold closes and to start the next injection cycle.

More about hot chamber die cast process please view video:

1. Full auto horizontal die casting machine video https://youtu.be/k2nq4q4CYao

2. 12T vertical die casting machine video https://youtu.be/6yC_AQaJMTU

3. 20T vertical die casting machine fishing bait making https://youtu.be/SliYJiJdz5I

4. 20T zinc end wire casting machine L-type machine https://youtu.be/0bVZTJE6zT4

5. 20T vertical wire zinc end die casting machine (wires position locking mechanism-wire retainer)

https://youtu.be/56BcfLUQAOw


About the cold chamber die casting process please view video:

1. Manual cold chamber die casting machine video:

https://www.youtube.com/shorts/npYbgva3NK8

2. Auto cold chamber die casting machine video:

https://www.youtube.com/watch?v=LCafa6yLESc



About small 12T horizontal die casting machine price, or die casting mould, please feel free to email us: cnkylt@aliyun.com We will choose suitable machine types, suggestions of mould design, provide free die casting samples.


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