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Automotive Parts Die Casting Machine

Automotive Parts Die Casting Machine used to make aluminum engine shell, housing, cover, pully, bracket, steering wheel, steering stents, padle, electric box, light heatsink, lamp housing, bus reflector bracket etc. Email: cnkylt@aliyun.com
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  • 150-1100T
  • LZ
  • 8454301000

Automotive Parts Die Casting Machine mainly used to manufacture aluminum alloy parts for cars, buses,turck and electric vehichles. The aluminum products applications from enginer spare parts to electric system.

auto parts die casting machine

Brake wires with zinc terminal also is an important in automotive manufacturing process. 

Brake wire zinc end die casting machine test working video:

https://www.youtube.com/watch?v=cBZXtBaEbAk

Vertical hot chamber die casting machine with mold used to cast zinc shaped structure with wire ropes. L type vertical machine is traditional version with semi-auto operation. T type vertical machine have more spaces in front and back sides, can be connect with auto wires feeding machine and pick-up machine, cutting machine to reach full automatic working.

Brake wire zinc end vertical Die Casting Machine


Why Aluminum alloy is popular used in automotive industry?

Die Casting Machines can be used to produce complex structure spare parts with good quality. That is the reason: why die cast automotive parts are widely used in automotive manufacturing process. With the development of electric cars, more and more aluminum die casting parts be used. For example, Tesla special ordered Heavy-duty cold chamber die casting machines to cast aluminum electric car body.

Which materials can be used to produce automotive parts by die casting machine?

Die casting process is very popular for producing metal automotive parts, the materials involves: Aluminum, Zinc, Magnesium, Copper alloys. Die casting is a metal processing method, which use pressure to force molten metal into a die casting mold. Auto Cars consist of many die cast parts, especially aluminum die cast parts. Many examples of die casting automotive parts available in original cars manufacturing and automobile spare parts market today. Here we will find out how die cast metal parts are used in automotive.

Usage examples of Die Casting Automotive Parts.

Automotive parts manufactured by casting methods can be classified: high pressure die casting, low pressure/gravity die casting etc.

1.Gravity casting/low pressure parts like: Aluminium Alloy Automobile Wheels, Motorcycle Fork Shock Absorber, Automobile engine cylinder head etc.

2.High pressure die casting adopts hot chamber die casting machine and cold chamber die casting machine. Which used to produce zinc and aluminum automotive parts.

With high pressure cold chamber die casting machine, that can produce big size zinc and aluminum auto parts. Such as: automobile steering wheel, Automobile engine chain cover, Automobile starting motor parts etc.

150T, 200T, 300T Horizontal Cold Chamber Die Casting Machines suitable to produce small Aluminum auto parts weight from 10g to 3Kg.

350T, 400T, 500T,550T, 700T Aluminum die casting machine to produce middle scale Auto parts.

800T,1100T,1300T Cold chamber machine for big size Auto parts.

Aluminum Die Casting Automotive Parts Usage:

1. Car body: Now electric car/vehicle are developing quickly. Tesla car bodies are made from aluminum by die casting.

2. Engine Parts: Engine assembly mounting system, cylinder heads and engine covers etc are die cast aluminum parts.

3. Brackets: Such as Automobile engine support parts.

4. Electronic Box,Shell and Covers: Such as gearbox, motor, shades pole and motor covers are made from aluminum alloy by die casting.

5. Other auto parts such as car door handle, auto fork, components etc automotive parts are made by die casting.

For high pressure hot chamber die casting machine, which used to produce small zinc/zamak alloy auto parts. Such as car door handle, Car Cigarette Lighter etc small parts.

aluminum roof rack part by 200T die casting machine

Zinc/Zamak Die Casting Automotive Parts Usage:

Vertical hot chamber die casting machine for brake wires zinc end making are popular service for many famous auto car brands. Such as SHIMANO use our special ordered brake wire zinc end die casting machine to produce auto brake cables.

Vertical hot chamber die casting machine for brake wire zinc end making types: 12T,20T.

One shot can produce 6-8pcs wires, one min. has 5 shots. Wire position stopper or retainer be used to limit the wire position and not move in injection process. Our T version vertical machine has enough space for set auto wire feeding machine and cast wire pick-up and cutting robot. With those automatic machine, the wire casting process can reach automatic production.

brake wire zinc end die casting machine for SHIMANO

Photos shows our T type vertical brake wire zinc termainl die casting machine in SHIMANO factory. Which has been connect with a cooling unit. 

Here is SHIMANO brake wire zinc end die casting machine working video:

https://www.youtube.com/watch?v=cBZXtBaEbAk

20T vertical wire zinc end die casting machine (wires position locking mechanism-wire retainer)

https://youtu.be/56BcfLUQAOw


Which materials can be used to produce automotive parts by die casting machine?

Die casting process is very popular for producing metal automotive parts, the materials involves: Aluminum, Zinc, Magnesium, Copper alloys. Die casting is a metal processing method, which use pressure to force molten metal into a die casting mold. Auto Cars consist of many die cast parts, especially aluminum die cast parts. Many examples of die casting automotive parts available in original cars manufacturing and automobile spare parts market today. Here we will find out how die cast metal parts are used in automotive.

Why Aluminum alloy widely used in automotive parts?

Die Casting Machines can be used to produce complex structure spare parts with good quality. That is the reason: why die cast automotive parts are widely used in automotive manufacturing process. With the development of electric cars, more and more aluminum die casting parts be used. For example, Tesla special ordered Heavy-duty cold chamber die casting machines to cast aluminum electric car body.

Automotive parts require strong mechanical character, light weight, low cost. Although magnesium alloy is strong and lighter than aluminum, its material cost is higher, magnesium casting machines and machining processes are more expensive and complex. That decided aluminum die casting process can not be instead now.

Aluminum is lightweight and strong, aluminum die casting parts are used for automotive, car or automobile production applications. In order to get better fuel economy of cars, the use of Aluminum Auto Parts help to reduce the weight of the automobile. Aluminum alloy material cost is relatively affordable and stable. Auto manufactures prefer aluminum die casting for their auto parts, because several thousand parts can be produced a year at a very low cost. Some original Equipment Manufacturers(OEM), Auto manufactures own die casting plants to produce auto parts. Others are cooperate with die casting factories to produce aluminum auto parts.

Service for the automobile, aftermarket auto parts are same made from aliminum die casting. Those auto parts are sold in mall and stores. Aftermarket auto parts manufacturers use die cast aluminum auto parts because the manufacturing cost is cheap and have better quality.

(For automobile refitting market, aluminum rapid Prototype parts, Customized Parts are made by CNC machining, bending, welding etc process.)


More information about our Automotive parts Die Casting Machine and Mould Service, Please email us: cnkylt@aliyun.com.


Related Casting Machinery:

Die Casting Machine

· Battery Spine Die Casting Machine

· Cold Chamber Die Casting Machine

· Hot Chamber Die Casting Machine

· Vertical Die Casting Machine

· PDC casting machine

Material

· Aluminum Die Casting Machine

· Magnesium Die Casting Machine

· Copper Die Casting Machine

· Zinc Die Casting Machine

· Lead Die Casting Machine

Application

· Auto Parts Die Casting Machines

· Kitchen &Household Parts Die Casting Machines

· Lamps Light Parts Die Casting Machines

· Electric Vehicle Spare Parts Die Casting Machines

· Hardware, Jewelry, Clothing Accessories Die Casting Machines

· Tel-Communication Equipment Parts Die Casting Machines

· Garden Machinery & Electric Tools Parts Die Casting Machines

· Lead Acid Battery Terminal Bushing, Battery Positive Spine Grid Die Casting Machines

· Fishing Sinker Die Casting Machines

· Others


Automotive Parts(aluminum, zinc, copper) cold chamber die casting machine technical specifications

1. LZ150~268T Main specifications and parameters.

No. ITEM UNIT LZ150/160
LZ180 LZ200 LZ268
1 Clamping Force KN 1500/1600
1800
2000
2680
2 Inner space between tie bars
(H*V)
mm 440×440
480×480
490×490
540×540
3 Die Stroke mm 340
380
380
450
4 Die Thickness mm 200~550
200~550
200~550
250~650
5 Ejection Stroke mm 80
80
80
110
6 Ejection Force KN 100
110
110
150
7 Injeciton Force KN 110~190
105~230
105~236
133~280
8 Injection position
(center is "0",down is "-")
mm 0,-70,-140
0,-140
0,-140
0,-160
9 Dia. of shot sleeve mm 40,50,60
50,60,70
50,60,70 50,60,70
10 Dia.of Injection chamber flange mm 110
110f7
110f7
110f7
11 Over height of flange mm 10-0.05
10-0.05
10-0.05
12-0.05
12 Dosage of fluid metal pershot kg 1.8
2.5
2.5
3.2(Al). 2.3(Mg)
13 Projected area cm 105~550
171~666
172~660
196~800
14 Injection pressure Mpa 36~149
27.3~117
28~118
35~143
15 Dry cycle s 7
7
7
10
16 Oil tank capacity L 450
550
650
750
17 Motor power KW 11 11
15
18.5
18 Machine sizes
(L*W*H)
M 5.1×1.2×2.2
5.7×1.3×2.4
5.8×1.25×2.4
6.4×1.6×2.8

(Remark:The company keeps the right to revise above parameters, If there is any alterations, advance notice won't be given then.)

2. LZ300~550T Main specifications and parameters.

No. ITEM UNIT LZ300
LZ350 LZ400 LZ550
1 Clamping Force KN 3000
3500
4000 5500
2 Inner space between tie bars
(H*V)
mm 580×580
600×600
630×630 750×750
3 Die Stroke mm 450
560
580
580
4 Die Thickness mm 250~650
250~700
300~800
350~850
5 Ejection Stroke mm 110
145
145
150
6 Ejection Force KN 150
170
190
266
7 Injeciton Force KN 133~300 150~360 160~400
200~520
8 Injection position
(center is "0",down is "-")
mm 0,-160
0,-160
0,-175
0,-220
9 Dia. of shot sleeve mm 50,60,70
60,70,80
60,70,80 70,80,90
10 Dia.of Injection chamber flange mm 110f7
110f7
130
130f7
11 Over height of flange mm 12-0.05
12-0.05
15-0.05
15-0.05
12 Dosage of fluid metal pershot kg 3.2(Al.) 2.3(Mg.)
4.2(Al.) 3.0(Mg.) 5(Al.) 6(Al). 4.3(Mg)
13 Projected area cm 196~800 275~1167 283~1258
407~1749
14 Injection pressure Mpa 35~143 30~127
35~142
31.5~135
15 Dry cycle s 10 10
10
13
16 Oil tank capacity L 750
800
800
1100
17 Motor power KW 18.5 22
22
30
18 Machine sizes
(L*W*H)
M 6.4×1.6×2.8
6.8×1.7×2.8
7.5×1.9×3.0
8.0×2.0×3.8

(Remark:The company keeps the right to revise above parameters, If there is any alterations, advance notice won't be given then.)

3.LZ700~1300T Main specifications and parameters.

No. ITEM UNIT LZ700
LZ850 LZ1100 LZ1300
1 Clamping Force KN 7000 8500 11000 13000
2 Inner space between tie bars
(H*V)
mm 830×830 920×920
1030×1030 1100×1100
3 Die Stroke mm 820 900
950 850
4 Die Thickness mm 350~900 400~1000
450~1150 550~1200
5 Ejection Stroke mm 200
240
190
200
6 Ejection Force KN 316
400
500
570
7 Injeciton Force KN 235~680 280~750
900
440~1100
8 Injection position
(center is "0",down is "-")
mm 0,-250
0,-250
0,-150,-300
0,-320
9 Dia. of shot sleeve mm 80,60,100
80,60,100, 110,120 90,100,110,120,130 100,110,120, 130,140
10 Dia.of Injection chamber flange mm 165f7
180f7
240f7
130f7
11 Over height of flange mm 15-0.05
20-0.05
20-0.05
25-0.05
12 Dosage of fluid metal pershot kg 12.4(Al.)
16(Al.)
21.1(Al.)
26(Al).
13 Projected area cm 518~972
570~3400
711~3166
928.6~4545
14 Injection pressure Mpa 30~135.4
68~149
30~133.6
28.6~140
15 Dry cycle s 13
14
14
19
16 Oil tank capacity L 1200
1600
1600
2200
17 Motor power KW 37 45
30*2
37*2
18 Machine sizes
(L*W*H)
M 8.6×2×3.3
10.5×2.4×3.4
9.1×2.2×3.3
12×2.8×4.5

(Remark:The company keeps the right to revise above parameters, If there is any alterations, advance notice won't be given then.)

4.Cold Chamber Die Casting Machine Catalog & Brochure download:

  1. PDF TYPE:

    LZ150~LZ2000 LZ150LZ2000 cold chabmer die casting machine specifications and parameters.pdf

  2. JPG TYPE:

    LZ150~LZ550 LZ150LZ550 cold chabmer die casting machine specifications and parameters.jpg

    LZ700~LZ2000 LZ700LZ2000 cold chabmer die casting machine specifications and parameters.jpg

  3. More die casting machine catalog, images, photos or die casting videos, pls. email us: cnkylt@aliyun.com

  4. The information of die casting machine for sale and die casting machine price, pls. email us: cnkylt@aliyun.com


Brake Wire Zinc End Vertical Hot Chamber Die Casting Machine Specifications and Parameters:


ITEMS & TYPE

Vertical Hot Chamber Die Casting Machine Parameters

12T

20T

30T

Locking Force

120Kn

200Kn

300KN

Tie Bars Inner Space

190×220mm

235×245mm

345×295mm

Moving Platen Stroke

120mm

125mm

125mm

Profiling Thickness

110 – 190mm

110 – 190mm

110 – 190mm

Injection Pressure

14Kn

20Kn

30Kn

Injection Stroke

55mm

72mm

120mm

Dosage of Fluid

Metal Per Shot

Zn:100g

Zn:220g

Pb:500g

Pb:1000g

Crucible Effective Capacity

Zn.70Kg

Zn:110kg

Pb:130-150Kg

Pb:300Kg

Motor Power

3.75Kw

3.75Kw

5.5KW

Accumulator Capacity

6.3L

16L

16L

Working Pressure

8Mpa

7.0Mpa

7.0Mpa

Electric Heating

Tube Power

7.5Kw

7.5Kw

9.5Kw

Heater Power

1Kw

1Kw

1KW

Oil Tank Capacity

120L

170L

170L

Machine Weight

~ 1000Kg

~ 1450Kg

~2500Kg

Machine Size

120×90×210cm

200×90×240cm

170×90×250cm

Vane Pump

28L/min

28L/min

30L/min

(Remark:The company keeps the right to revise above parameters, If there is any alterations, advance notice won't be given then.)

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