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KYLT - Die Casting Machines Supplier & Manufacturer

We manufacture small & large scales die-casting machines from 200 up to 20,000 kN locking force.
Die casting machines are an essential tool for manufacturing companies. They allow for the production of high-quality metal parts with great precision and accuracy. With so many die casting machines available on the market, it can be challenging to choose the right one for your business needs. KYLT, as one of the trustable die casting machines suppliers and manufacturers, our machines are your reliable choice!

What Is A Die Casting Machine ?

A die casting machine is a tool used to create metal parts by forcing molten metal into a mold cavity under high pressure. The machine consists of two parts: the injection unit and the clamping unit. The injection unit melts the metal, and the clamping unit holds the mold in place while the metal is injected.

What Is Hot Chamber Die Casting Machine ?

Hot chamber die casting is a process used to produce castings of metal alloys with low melting temperatures, such as zinc, tin, and lead. In a hot chamber die casting machine, the molten metal is contained in a furnace or holding pot, which is connected to the die cavity through a nozzle. 

What Is Cold Chamber Die Casting Machine ?

Cold-chamber die casting is ideal for metals such as aluminum which have a high melting point. During this process, metal is liquefied in a furnace at extremely high temperatures and then ladled into a cold chamber to be injected into the die.
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Types Of Die Casting Machines

There are three main types of die casting machines: Hot chamber, Cold chamber, and Vacuum die casting. 
In KYLT, we focus on Hot chamber & Cold chamber die casting machines manufacturing.
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Hot chamber die casting machines
Used for low melting point metals, such as zinc, tin, and lead. The injection system is located within the furnace and is submerged in the molten metal. This type of machine is faster and more efficient than other types of die casting machines.​​​​​​​
Cold chamber die casting machines
Used for high melting point metals, such as aluminum and copper. The metal is melted in a separate furnace and then transferred to the injection system. This type of machine is slower and less efficient than hot chamber machines, but it is better suited for high melting point metals.
Vertical hot chamber die casting machines
Consists of a vertical chamber or mold cavity that is filled with melted metal, using either a ladle or a shot sleeve. The metal is then hydraulically pressed into the mold at high pressure, where it cools and solidifies into the desired shape.
Battery Positive Spine PDC machines
Used to make lead acid battery positive plate PB alloy spine. The pressure cast spine is better than gravity cast spine at the strength and crystal density.​​​​​​​

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Die Casting Machine

Advantages of Die Casting Machines

One of the significant advantages of die casting machines is their ability to produce high-quality metal parts with great accuracy and consistency. They can create complex shapes with tight tolerances, making them ideal for use in a wide range of industries, including automotive, aerospace, and electronics.

Die casting machines are also very efficient, with a high production rate, allowing for large quantities of parts to be produced in a short amount of time. They are also cost-effective, with low material waste, making them an attractive option for many businesses.

Die Casting Machine

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KYLT Die-cast Machines Advantage

A. Customerized Service of DIE CASTING MACHINES
B. Over 20 Years Expericenced DIE CASTING MACHINE Supplier Manufacturer
C. Service & Warranty of DIE CASTING MACHINES

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Die Casting Machines Usage and Application

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HOW TO CHOOSE THE RIGHT DIE CASTING MACHINE


When choosing a die casting machine, there are several factors to consider, including the size and complexity of the parts you need to produce, the type of metal you will be using, and the production volume required. It is essential to work with a knowledgeable supplier who can help guide you through the selection process and ensure that you choose the right machine for your business needs.

In conclusion, die casting machines are a crucial tool for manufacturing companies, allowing for the production of high-quality metal parts with great precision and accuracy. There are several types of die casting machines available, each with its own advantages and disadvantages. When selecting a die casting machine, it is essential to consider several factors to ensure that you choose the right machine for your business needs.

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FAQ

  • Q What are the types of die casting machines used in electric vehicle aluminum and zinc parts making?

    A

    There are two types of die casting machines used in electric vehicle aluminum and zinc parts making: hot chamber die casting machines and cold chamber die casting machines.

  • Q What Are Aluminum Die Casting Machines?

    A Aluminum die casting machines are powerful pieces of equipment that use high-pressure injection to create complex aluminum parts. These machines work by heating aluminum to its melting point and injecting it into a steel die mold using a high-pressure plunger. The molten aluminum cools and solidifies inside the mold, taking on the shape of the die cavity. The resulting parts are highly accurate and precise, with very little post-processing needed.

  • Q What are the most common defects in magnesium die casting?

    A

    1. The most common defects in magnesium die casting are porosity, cold flow, shrinkage, and hot tearing. These can be prevented by using proper gating and venting techniques, careful temperature control, and proper design of the die and component.

  • Q What is the difference between a vertical and horizontal die casting machine?

    A A vertical die casting machine uses a vertical mold, and the molten metal is injected from the bottom of the mold, while a horizontal die casting machine uses a horizontal mold, and the molten metal is injected from a horizontal position.

  • Q What factors should be considered when selecting a die casting machine for lamp or light spare parts production?

    A

    When selecting a die casting machine for lamp or light spare parts production, several factors should be considered, such as the size and complexity of the parts, the desired production volume, and the specific properties of the metal alloy being used.

  • Q How long does it take to produce a component using a magnesium die casting machine?

    A

    1. The production time for a component will depend on its complexity and the size of the machine. However, magnesium die casting machines can produce components quickly and efficiently, often in a matter of seconds or minutes.

  • Q What industries commonly use aluminum die casting for their manufacturing needs?

    A Aluminum die casting is used in a wide range of industries, including automotive, aerospace, consumer goods, and medical devices. It is particularly popular for applications that require lightweight, high-strength parts with complex shapes and designs. Some common examples of products produced using aluminum die casting include engine blocks, transmission housings, and electronic enclosures.

  • Q How does a Vertical Die Casting Machine Work?

    A Vertical die casting machine working method: A vertical die casting machine works by melting the metal in a furnace and then injecting it into a mold using high pressure. The mold is made of two parts, which are clamped together to create a cavity in the shape of the desired part. The molten metal is then injected into the cavity using a plunger, which exerts high pressure on the metal to ensure that it fills the cavity completely. Once the metal solidifies, the mold is opened, and the part is ejected.

  • Q What are some common applications of die casting lamp or light spare parts?

    A

    Die casting lamp or light spare parts are commonly used in a wide range of applications, including residential and commercial lighting fixtures, automotive lighting, and streetlights.

  • Q What materials can be used in magnesium die casting machines?

    A

    1. Magnesium die casting machines are designed specifically for use with magnesium alloys. Other materials, such as aluminum or ZAMAK/zinc, require different types of die casting machines.

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