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Vertical Die Casting Machine

Vertical die casting machine used cast Zn( Zinc/Zamak), Pb(Lead), Sn(Tin) alloy die casting parts. As the vertical design, easy for opeator to set insert part. Such as: brake wire/cable, fishing sinker (Luya), bolt terminal of lead acid battery,  battery terminal clamp connector pile head etc. More information, please email: cnkylt@aliyun.com
Version:
Tonnage:
Usage:
Original:
Lead time:
Material:
Mold service:
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Quantity:
  • 12T, 20T, 30T
  • HD
  • 8454301000

Hot Chamber Vertical die casting machines types: 12T, 20T, 30T. They are can be used cast Zinc/Zamak Alloy, Lead Alloy die casting parts, and those parts have inserts must be cast together with Zinc or Lead alloy.

Vertical die casting machines structure consists of machine body, mold clamping mechanism, injection system, cooling system, melting furance, electric system etc. 

Cast machine adopts hydraulic drive, electric operation, and has manual and automatic operation. Melting furance is heated by electrical heated tube, so its operation is easy, and it has big adjustment range and wide application scope. The brand of hydraulic valve, time relay, general relay, AC contactor, microswitch of this machine is domestic and oversea famous, so it is running stable and performing excellence. It runs efficiently after adjustment. This machine is suitable for zinc alloy, lead alloy and tin alloy casting of hardware, electrical appliance, tool industry etc.

vertical die casting machine

What are the vertical hot chamber die casting machines used for?

Vertical hot chamber die casting machine normally used to produce zinc or lead alloy parts with have insert parts which must be cast together. Such as brake wires of car and bike, fishing sinker, lead metal fishing lure, lead Luya bait, lead acid battery terminal with bolt etc.

Brake wire/cable making 

To cast zinc terminal with wirerope. The manufacturing process need: die casting machine, die casting die, wireropes. Operator manual set wireropes on mold cavities. Normally 12T machine one time set 6 wireropes, 20T can set 8 wireropes. 

The machine can be used to cast bike wire cable, motorcycle brake wire, car brake cable or wirerope with zinc end terminal.

brake wire cable

Video for brake wire zinc end die casting machine test:

https://www.youtube.com/watch?v=cBZXtBaEbAk

Lead alloy metal fishing sinker, lead metal fishing lure, lead Luya bait making

As ring, hook and other metal piece need be cast together with lead alloy to produce fishing parts. Vertical lead alloy injection machines are used, with the horizontal operating platform, worker can set metal insert to mold cavties easily and conveniently. The manufacturing of small lead (Pb.) alloy fishing parts use 12T vertical type, for big Luya bait need use 20T vertical type.

lead metal fishing Luya bait made by vertical die casting machine

Video for vertical die casting machine fishing bait making

https://youtu.be/SliYJiJdz5I

Lead acid battery terminal with bolt, copper nut  manufacturing

Vertical die casting machine can set bolts, nut, copper insert in mold cavites easily. In lead acid battery terminal making process, those metal insert parts can be set in good positions.

lead acid battery with bolt

Vertical hot chamber die casting machine specification:

12T high pressure vertical hot chamber die casting machine parameters:

Name

Parameters

Name

Parameters


Locking Force

120Kn

Motor Power

3.75Kw


Tie Bars Inner Space

190×220mm

Accumulator Capacity

6.3L


Moving Platen Stroke

100mm

Working Pressure

8Mpa


Profiling Thickness

110 – 190mm

Electric Heating Tube Power

7.5Kw


Injection Pressure

14Kn

Heater Power

1Kw


Injection Stroke

55mm

Oil Tank Capacity

120L


Dosage of Fluid Metal per shot(Zn)

130g

Machine Weight

About 1000Kg


Crucible Effective Capacity(Zn)

70Kg

Machine Size

120×90×210cm


Oil Pump

28L/min

20T high pressure vertical hot chamber die casting machine parameters:

Name

Parameters

Name

Parameters


Locking Force

200Kn

Motor Power

3.75Kw


Tie Bars Inner Space

235×245mm

Accumulator Capacity

16L


Moving Platen Stroke

125mm

Working Pressure

7.0Mpa


Profiling Thickness

110 – 190mm

Electric Heating Tube Power

7.5Kw


Injection Pressure

20Kn

Heater Power

1Kw


Injection Stroke

72mm

Oil Tank Capacity

170L


Dosage of Fluid Metal pershot(Zn/Pb)

Zn:220kg

Pb:500g

Machine Weight

About 1450Kg


Crucible Effective Capacity(Zn/Pb)

Zn:110kg

Pb:130-150Kg

Machine Size

200×90×240cm


Oil Pump

28L/min

30T pressure vertical hot chamber metal alloy injection machine parameters:

Name

Parameters

Name

Parameters

Locking Force

300KN

Motor Power

5.5KW

Tie Bars Inner Space

345×295mm

Accumulator Capacity

16L

Moving Clamping Plate

125mm

Vane Pump Working Pressure

7.0Mpa

Profiling Thickness

110 – 190mm

Electric Heating Tube Power

9.5KW

Injection Pressure

30KN

Heater Hand Power

1KW

Injection Stroke

120mm

Oil Tank Capacity

170L

Dosage of Fluid Metal Per shot Pb)

1000g

Machine Weight

~2500Kg

Crucible Effective Capacity(Pb)

300Kg

Machine Dimensions

170×90×250cm*2Parts

Vane Pump

30L/min



Vertical die casting machine types:

There are 3types vertical die casting machines to meet customers' demand: L type, T type, S type.

1. L type vertical die casting machine

This vertical machine melting furance pot is at right angle with clamping mechanism and control panel. The whole machine structure view like letter "L". That is the reason we call it as L type machine.

Vertical L type machine is standard structure. We have two kinds tonnages: 12T, 20T.

vertical die casting machine L type

2. T type high pressure hot chamber vertical die casting machine

Vertical T type hot chamber die casting machine developed on the standard horizontal hot chamber die casting machine. T type machine body and melting furance are same the with horizontal machine. Machine clamping mechanism is at right angle with machine body.  The whole machine structure like inverted letter "T", that is the reason we call this machine is T type.

Our 200kn T type vertical hot chamber die casting machine is speical ordered by a world famous brake wire manufacturer. They need auto robots in front and back side of the machine. T type machine has more space to set wire cutting robot in machine front. Back side has enough space to set pick-up and stamping robots. Metal alloy be melted in the machine right side furance by electric tubes. Nozzle injects molten alloy from bottom of fixed mold platen to mold cavities at right angle.

vertical die casting machine T type

Video for zinc end wire casting machine L-type machine

https://youtu.be/0bVZTJE6zT4

Video for vertical wire zinc end die casting machine S-type (wires position locking mechanism-wire retainer)

https://youtu.be/56BcfLUQAOw

3. S type vertical pressure hot chamber inject die casting machine

300kn (30T) vertical die casting machine is separeted two parts. One part is melting furance and clamping machanism. Another part is electric control system, accumulator, hydraulic station etc.

30T vertical hot chamber die casting machine S type

 Vertical die casting machine maintenance schedule:

No. Check position Check item Check standard
1 die-casting machine machine environment the machine is clean, and also clean the around of the machine
2 security system security door no loose, run stably and reliably
air cylinder of security door air cylinder no leakage, piston rod no drags, and signal recption is good
3 lubricantion system oil level of lubrication oil tank between the top and bottom limitation
lubrication effect add machine oil at every lubrication position, and without oil leakage
4 hydraulic system total pressure work pressure is good, pressure shake doesn't influence normal work, oil pump without noise
oil level of hydraulic oil tank overwhelm oil gauge entirely
hydraulic oil temperature between 55℃- -10℃
oil valve, oil pipe surface is clean, no loose, and no leakage
hydro-cylinder, piston rod oil tank is no leakage, piston rod is no drags, and good connection
5 gas pressure system pressure gage of atomized lubricator 5-6Bar setting requires 5-6Bar
ramming material air cylinder air cylinder is no leakage, piston rod is no drags
the gas of ramming material air cylinder no moisture
pressure gage of atomized lubricator oil quantity keep between top and bottom limitation
6 mechanical system tie bar ( draglink) surface is clean, no drags, and no injury
template no injury, surface is clean
cross guide rod surface is clean, no abrasion and drags
anti-loose mode locking piston rod and cross hold-down nut is no loose, and steel pin set screw clamp spring is no loose
7 electric system indicator light indicator light of power, lubrication, running is on when working
operation panel button is good and fixed solidly
wire be tied solidly and no damage
emergency stop switch can cut off the motor power when press it
stroke switch function of on-off is good, no greasy dirt, screw is no loose, pulley is no abrasion, probe is no breakage and no displacement
proximity switch surface is clean, no loose and no displacement
8 hot work temperature smelter temperature adjust the temperature to 350℃ when start, and keep for 20mins, then adjust to working temperature
nozzle head lift the machine frame, and check if the nozzle head is leaking
9 cooling system cooling pipeline no water seepage






periodic table of maintenance
serial no. maintenance position maintenance content maintenance standard maintenance period
1 lubricantion system strainer, oil tank wash by diesel 2 months/time
lubrication pipeline, lubrication parts lubrication pipeline is unimpeded, change damaged parts 1 week/time
add engine oil into oil nozzle add engine oil 1 day/time
2 hydraulic system hydraulic oil sampling check half year/time
hydraulic oil change 1/3 hydraulic oil 1 year/time
nitrogen pressure no leaking 1 week/time
oil cylinder sealing element no oil leaking, no burn-in, and change the parts of burn-in (suggest to check and change before summer) 1 year/time
strainer, oil tank wash by diesel oil and check if there is damage half year/time
oil pump oil can come out normally, no abnormal noise 1 year/time
piston rod, piston head, cylinder bush, oil valve no galling, abrasion and fragmentation 1 year/time
3 mechanical system screw fastening 3 months/time
crank steel bush, steel pin and crank is no abrasion (steel bush and steel pin should be changed every year) 1 year/time
pulley wheel no scratch and displacement half month/time
mold adjustment device no abrasion and work normally half month/time
template copper bush no abrasion 1 year/time
cross guide rod, copper bush no abrasion and galling 1 year/time
parallelism of template
half year/time
coaxiality, verticality
1 year/time
security door can rotate and move easily half month/time
steel band no abrasion and galling half year/time
4 electric system stroke switch change 1 year/time
wire terminal check and fasten all the wire terminals 3 months/time
electrical appliance box keep clean and no dust, no bare wire 3 months/time
contactor, relay contact no scorch and oxidation 3 months/time
relay, time relay change 1 year/time
proximity switch fasten screw and clean the dust 2 months/time
motor no shake and abnormal noise 1 year/time
operation panel check all the buttons if there is loose or damage 2 months/time
5 hot work system thermocouple surface is no corrosion, if the temperature probe is good half month/time

molten cup pressing plate check if it is loose 3 days/time
6 cooling system pipeline if it is leaking 1 month/time

cooler if it is blocking half year/time

Vertical die casting machine free spare parts list:

Name Quantity
Shot Sleeve (Inject plunger) 1pcs
Steel Piston Ring 10pcs
Nozzle 10pcs
Gooseneck 1pcs
Nozzle Heating Circle 1pcs
Wrench 1pcs
LPG grab 1pcs
Allen wrench 1set
Heating Tube 1pcs
Pliers 1pcs

About Vertical hot chamber die casting machine price, or die casting mould, please feel free to email us: cnkylt@aliyun.com We will choose suitable machine types, suggestions of mould design, provide free die casting samples.

Related Casting Machinery:

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· Cold Chamber Die Casting Machine

· Hot Chamber Die Casting Machine

· Vertical Die Casting Machine

· PDC casting machine

Material

· Aluminum Die Casting Machine

· Magnesium Die Casting Machine

· Copper Die Casting Machine

· Zinc Die Casting Machine

· Lead Die Casting Machine

Application

· Auto Parts Die Casting Machines

· Kitchen &Household Parts Die Casting Machines

· Lamps Light Parts Die Casting Machines

· Electric Vehicle Spare Parts Die Casting Machines

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· Lead Acid Battery Terminal Bushing, Battery Positive Spine Grid Die Casting Machines

· Fishing Sinker Die Casting Machines

· Others




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