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FAQ

  • Q What is Hot Chamber Die Casting?

    A Hot chamber die casting is a process used to manufacture small-to-medium sized parts with high precision and accuracy. This process involves injecting molten metal into a die or mold cavity under high pressure using a machine called a hot chamber die casting machine. The hot chamber die casting process is particularly well-suited for metals that have a low melting point, such as zinc, magnesium, and lead alloys.
  • Q Polycarbonate (PC)

    A Polycarbonate is a strong and impact-resistant plastic with high transparency. It has excellent heat resistance and can be machined into complex shapes. PC is often used for safety goggles, protective shields, electrical components, and automotive parts.
  • Q Learn more about POM for CNC machining

    A Delrin (POM): Delrin, also known as polyoxymethylene or acetal, is a low-friction plastic with good mechanical properties. It has high stiffness, low moisture absorption, and excellent dimensional stability. Delrin is often used for gears, bushings, connectors, and precision parts.
  • Q What are some common applications for copper die casting machines?

    A

    Copper die casting machines are commonly used in the automotive, aerospace, and electronics industries, as well as in the production of jewelry, musical instruments, and decorative objects.

     

  • Q What is CNC machining?

    A CNC machining is a manufacturing process in which computer numerical control (CNC) machines are used to remove material from a workpiece to create a desired shape or design.
  • Q How accurate are parts produced with aluminum die casting machines?

    A

    Parts produced with aluminum die casting machines are highly accurate and precise, with tolerances as low as 0.01mm.

     

  • Q What is the hot chamber method of die casting?

    A The hot chamber method of die casting is a type of high-pressure casting technique used to produce small-to-medium sized parts with good surface finish and dimensional accuracy. In this process, the molten metal is injected into the die cavity from a furnace or holding pot through a gooseneck and nozzle system that is submerged in a pool of molten metal. The main advantage of the hot chamber process is its ability to produce high-quality castings at a relatively high production rate, which makes it suitable for mass production of parts such as zinc, magnesium, and lead alloys. However, this method is not suitable for high-melting point metals due to the risk of damage to the gooseneck and nozzle system caused by the high temperatures required to melt these materials.
  • Q Polypropylene (PP)

    A Polypropylene is a durable and lightweight plastic with excellent chemical resistance. It has a low melting point, making it suitable for CNC machining. PP is commonly used for packaging, automotive parts, medical devices, and consumer products.
  • Q Learn more about PA for CNC machining

    A Nylon (PA): Nylon is a strong and versatile engineering plastic with good mechanical properties. It has high wear resistance, low friction, and excellent dimensional stability. Nylon is commonly used for gears, bearings, rollers, and structural components.
  • Q What is the production rate of copper die casting machines?

    A

    The production rate of copper die casting machines varies depending on the size and type of machine, as well as the complexity of the parts being produced. However, they are generally capable of producing several hundred to several thousand parts per hour.

     

  • Q What is CNC machining process?

    A CNC machining is a type of manufacturing method where the movement of factory equipment and tools is directed by computer software that has been pre-programmed. This highly sophisticated process enables precise control over various types of machinery, including grinders, lathes, mills, and CNC routers.
  • Q What types of parts can be made with aluminum die casting machines?

    A

    Aluminum die casting machines can be used to produce a wide range of parts, including automotive parts, aerospace parts, and consumer electronics parts.

     

  • Q How Hot Chamber Die Casting Machines Work?

    A Hot chamber die casting machines   are designed to produce parts with high precision and accuracy. The process involves the use of a machine that injects molten metal into a mold cavity under high pressure. The molten metal is then cooled and solidified, creating a precise part with fine details.
  • Q Polyethylene (PE)

    A Polyethylene is a versatile plastic with good chemical resistance and low friction properties. PE is commonly used for wear strips, gears, bushings, and food-grade applications.
    HDPE: High-density polyethylene
    UHMWPE: Ultra-high molecular weight polyethylene
  • Q Learn more about PC for CNC machining

    A Polycarbonate (PC): Polycarbonate is a strong and impact-resistant plastic with high transparency. It has excellent heat resistance and can be machined into complex shapes. PC is often used for safety goggles, protective shields, electrical components, and automotive parts.
  • Q Can copper die casting machines be used with other materials?

    A

    No, copper die casting machines are designed specifically for use with copper and copper alloys.

     

  • Q How many types of Precision CNC Machining have?

    A CNC Milling, CNC Lathing/Turning, WEDM, EDM, CNC Grinding, CNC Laser Cutting, CNC Drilling/Tapping etc.
  • Q How are aluminum die casting machines changing the manufacturing industry?

    A

    Aluminum die casting machines are increasing efficiency, reducing costs, allowing for increased design flexibility, and driving advancements in technology.

     

  • Q What are Pressure Die Casting (PDC) Machines?

    A

    PDC machine (Pressure Die Casting Machine), HPDC machine(High pressure die casting machine). 

    Pressure die casting machines (PDC machines) are used to produce metal parts with high accuracy, consistency, and speed. These machines use a high-pressure injection system to force molten metal into a die or mold cavity, where it solidifies and takes the shape of the cavity. The resulting parts are strong, precise, and often require little or no additional machining.
  • Q Acrylic (PMMA)

    A Acrylic is a transparent thermoplastic known for its excellent optical clarity. It is lightweight, impact-resistant, and can be easily machined into intricate shapes. Acrylic is often used for signage, displays, lighting fixtures, and decorative components.
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