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Aluminum Die Casting
OEM, ODM
As a professional aluminum die casting manufacturer, KYLT has been providing high-quality aluminum alloy products to customers in countries and regions such as China, Japan, the United States, and Europe for decades. And a complete supply system has been formed, including aluminum alloy die-casting mold manufacturing, aluminum die-casting, mechanical processing, surface treatment, and product assembly.
Aluminum die casting is a metal casting process that involves injecting molten aluminum alloy into a steel mold, known as a die, under high pressure. This process results in the creation of complex and precise parts with exceptional dimensional accuracy.
The first step in aluminum die casting is the creation of the die or mold, which will define the final shape of the component. These molds are typically made from hardened steel and can withstand the high temperatures and pressures involved in the process.
The aluminum alloy melts in advance in the furnace. Common melting furnaces include coke furnaces, electric furnaces, and natural gas furnaces. Large die-casting enterprises usually adopt centralized smelting, and then distribute the melted aluminum alloy to each die-casting machine station.
After the mold is installed on the aluminum die-casting machine, the molten aluminum liquid is quantitatively scooped from the furnace into the cold chamber of the die-casting machine using an automatic ladle robot or manually. Then, the molten metal is injected into the mold cavity under high pressure to ensure that it fills the mold cavity.
After injection, the molten aluminum quickly cools and solidifies in the mold. During the cooling and solidification process, the die-casting machine still maintains a certain pressure on the aluminum alloy in the mold cavity. This rapid cooling process helps to form a dense and uniform microstructure, enhancing the mechanical properties of the components.
The mold is opened and the rough aluminum die casting part is ejected from the die. Die cast parts pickup machine take aluminum parts out from die casting machine. Auto spraying machine cleans and lubricates the mold cavities. Of course, those processes can be operated by manual. Then, mold close and start next cycle.
The part is removed from the sprue, which is the channel through which the molten aluminum was injected into the mold, and any excess material is trimmed off. Hacksaw machine, Hydraulic stamping machine can be used to in this process.
Drilling and tapping are the two most common processing methods for aluminum alloy die-casting parts. Products with high tolerance requirements will undergo CNC milling and CNC turning. If the processing position of aluminum alloy parts is special or there are special processing requirements, we will also make tooling fixtures to meet the processing requirements.
The Aluminum part may undergo additional finishing processes, such as sandblasting, polishing, or painting, to achieve the desired surface finish. For Aluminum Die Casting parts, we can provide surface finishes are：as castesanding, polishing, painting, powder coating, plating, electrophoretic coating etc.
Cold Chamber Die Casting Method
In cold chamber die casting, the molten aluminum metal is ladled into the shot chamber, and a hydraulic piston forces it into the die. Because this method adopts an independent melting furnace, the melting temperature can be adjusted. So, this method is suitable for alloys with low & higher melting points, such as copper, magnesium, lead, zinc alloy etc.
Aluminum die casting finds applications in numerous industries, including automotive, machinery, furniture, electronics, and more. It is used to create engine components, housings, brackets, and intricate electronic enclosures. Here is a part of our aluminum die casting parts show:
Aluminum cast motor housing
Aluminum die cast axle box
Aluminum die casting radiator
Aluminum die-cast cutter shell
Aluminum casting axle holder
Aluminum die casting auto-part
Aluminum die casting chain case cover
Aluminum LED light radiator
Aluminum die cast motor shell
To get a FREE quote for your aluminum die casting product, please feel free to contact wit us:
Wechat: (86) 15195010186 Email: cnkylt@aliyun.com
All aluminum alloy raw materials are purchased from famous smelters, and each batch of materials has a material certificate.
The production process only uses new aluminum alloy ingots and does not use recycled materials.
Maintaining consistent quality is paramount in die casting. Stringent quality control measures are implemented to ensure each component meets the specified standards.
Aluminum alloy parts are machined and surface treated according to the requirements of the drawings. Measuring tools such as micrometers, go/no go gauges, and CMMs are used to detect the machining dimensions of aluminum parts. Samples and Pantone color cards are used to detect color differences in product coating.
More information of KYLT Aluminum die casting services or get a FREE quote for your aluminum die casting product, please feel free to contact wit us: Wechat: (86) 15195010186 Email: cnkylt@aliyun.com
As a professional aluminum die casting manufacturer, KYLT has been providing high-quality aluminum alloy products to customers in countries and regions such as China, Japan, the United States, and Europe for decades. And a complete supply system has been formed, including aluminum alloy die-casting mold manufacturing, aluminum die-casting, mechanical processing, surface treatment, and product assembly.
Aluminum die casting is a metal casting process that involves injecting molten aluminum alloy into a steel mold, known as a die, under high pressure. This process results in the creation of complex and precise parts with exceptional dimensional accuracy.
The first step in aluminum die casting is the creation of the die or mold, which will define the final shape of the component. These molds are typically made from hardened steel and can withstand the high temperatures and pressures involved in the process.
The aluminum alloy melts in advance in the furnace. Common melting furnaces include coke furnaces, electric furnaces, and natural gas furnaces. Large die-casting enterprises usually adopt centralized smelting, and then distribute the melted aluminum alloy to each die-casting machine station.
After the mold is installed on the aluminum die-casting machine, the molten aluminum liquid is quantitatively scooped from the furnace into the cold chamber of the die-casting machine using an automatic ladle robot or manually. Then, the molten metal is injected into the mold cavity under high pressure to ensure that it fills the mold cavity.
After injection, the molten aluminum quickly cools and solidifies in the mold. During the cooling and solidification process, the die-casting machine still maintains a certain pressure on the aluminum alloy in the mold cavity. This rapid cooling process helps to form a dense and uniform microstructure, enhancing the mechanical properties of the components.
The mold is opened and the rough aluminum die casting part is ejected from the die. Die cast parts pickup machine take aluminum parts out from die casting machine. Auto spraying machine cleans and lubricates the mold cavities. Of course, those processes can be operated by manual. Then, mold close and start next cycle.
The part is removed from the sprue, which is the channel through which the molten aluminum was injected into the mold, and any excess material is trimmed off. Hacksaw machine, Hydraulic stamping machine can be used to in this process.
Drilling and tapping are the two most common processing methods for aluminum alloy die-casting parts. Products with high tolerance requirements will undergo CNC milling and CNC turning. If the processing position of aluminum alloy parts is special or there are special processing requirements, we will also make tooling fixtures to meet the processing requirements.
The Aluminum part may undergo additional finishing processes, such as sandblasting, polishing, or painting, to achieve the desired surface finish. For Aluminum Die Casting parts, we can provide surface finishes are：as castesanding, polishing, painting, powder coating, plating, electrophoretic coating etc.
Cold Chamber Die Casting Method
In cold chamber die casting, the molten aluminum metal is ladled into the shot chamber, and a hydraulic piston forces it into the die. Because this method adopts an independent melting furnace, the melting temperature can be adjusted. So, this method is suitable for alloys with low & higher melting points, such as copper, magnesium, lead, zinc alloy etc.
Aluminum die casting finds applications in numerous industries, including automotive, machinery, furniture, electronics, and more. It is used to create engine components, housings, brackets, and intricate electronic enclosures. Here is a part of our aluminum die casting parts show:
Aluminum cast motor housing
Aluminum die cast axle box
Aluminum die casting radiator
Aluminum die-cast cutter shell
Aluminum casting axle holder
Aluminum die casting auto-part
Aluminum die casting chain case cover
Aluminum LED light radiator
Aluminum die cast motor shell
To get a FREE quote for your aluminum die casting product, please feel free to contact wit us:
Wechat: (86) 15195010186 Email: cnkylt@aliyun.com
All aluminum alloy raw materials are purchased from famous smelters, and each batch of materials has a material certificate.
The production process only uses new aluminum alloy ingots and does not use recycled materials.
Maintaining consistent quality is paramount in die casting. Stringent quality control measures are implemented to ensure each component meets the specified standards.
Aluminum alloy parts are machined and surface treated according to the requirements of the drawings. Measuring tools such as micrometers, go/no go gauges, and CMMs are used to detect the machining dimensions of aluminum parts. Samples and Pantone color cards are used to detect color differences in product coating.
More information of KYLT Aluminum die casting services or get a FREE quote for your aluminum die casting product, please feel free to contact wit us: Wechat: (86) 15195010186 Email: cnkylt@aliyun.com
