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KYLT - Die Casting Machines Supplier & Manufacturer

We manufacture small & large scales die-casting machines from 200 up to 20,000 kN locking force.
Die casting machines are an essential tool for manufacturing companies. They allow for the production of high-quality metal parts with great precision and accuracy. With so many die casting machines available on the market, it can be challenging to choose the right one for your business needs. KYLT, as one of the trustable die casting machines suppliers and manufacturers, our machines are your reliable choice!

What Is A Die Casting Machine ?

A die casting machine is a tool used to create metal parts by forcing molten metal into a mold cavity under high pressure. The machine consists of two parts: the injection unit and the clamping unit. The injection unit melts the metal, and the clamping unit holds the mold in place while the metal is injected.

What Is Hot Chamber Die Casting Machine ?

Hot chamber die casting is a process used to produce castings of metal alloys with low melting temperatures, such as zinc, tin, and lead. In a hot chamber die casting machine, the molten metal is contained in a furnace or holding pot, which is connected to the die cavity through a nozzle. 

What Is Cold Chamber Die Casting Machine ?

Cold-chamber die casting is ideal for metals such as aluminum which have a high melting point. During this process, metal is liquefied in a furnace at extremely high temperatures and then ladled into a cold chamber to be injected into the die.
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Types Of Die Casting Machines

There are three main types of die casting machines: Hot chamber, Cold chamber, and Vacuum die casting. 
In KYLT, we focus on Hot chamber & Cold chamber die casting machines manufacturing.
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Hot chamber die casting machines
Used for low melting point metals, such as zinc, tin, and lead. The injection system is located within the furnace and is submerged in the molten metal. This type of machine is faster and more efficient than other types of die casting machines.​​​​​​​
Cold chamber die casting machines
Used for high melting point metals, such as aluminum and copper. The metal is melted in a separate furnace and then transferred to the injection system. This type of machine is slower and less efficient than hot chamber machines, but it is better suited for high melting point metals.
Vertical hot chamber die casting machines
Consists of a vertical chamber or mold cavity that is filled with melted metal, using either a ladle or a shot sleeve. The metal is then hydraulically pressed into the mold at high pressure, where it cools and solidifies into the desired shape.
Battery Positive Spine PDC machines
Used to make lead acid battery positive plate PB alloy spine. The pressure cast spine is better than gravity cast spine at the strength and crystal density.​​​​​​​

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Die Casting Machine

Advantages of Die Casting Machines

One of the significant advantages of die casting machines is their ability to produce high-quality metal parts with great accuracy and consistency. They can create complex shapes with tight tolerances, making them ideal for use in a wide range of industries, including automotive, aerospace, and electronics.

Die casting machines are also very efficient, with a high production rate, allowing for large quantities of parts to be produced in a short amount of time. They are also cost-effective, with low material waste, making them an attractive option for many businesses.

Die Casting Machine

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KYLT Die-cast Machines Advantage

A. Customerized Service of DIE CASTING MACHINES
B. Over 20 Years Expericenced DIE CASTING MACHINE Supplier Manufacturer
C. Service & Warranty of DIE CASTING MACHINES

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HOW TO CHOOSE THE RIGHT DIE CASTING MACHINE


When choosing a die casting machine, there are several factors to consider, including the size and complexity of the parts you need to produce, the type of metal you will be using, and the production volume required. It is essential to work with a knowledgeable supplier who can help guide you through the selection process and ensure that you choose the right machine for your business needs.

In conclusion, die casting machines are a crucial tool for manufacturing companies, allowing for the production of high-quality metal parts with great precision and accuracy. There are several types of die casting machines available, each with its own advantages and disadvantages. When selecting a die casting machine, it is essential to consider several factors to ensure that you choose the right machine for your business needs.

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FAQ

  • Q Can aluminum die casting be used for large parts?

    A Aluminum die casting is generally suited for small to medium-sized parts. While it is possible to produce larger parts using die casting, the size of the die and the pressure required to fill the cavity limit the size of the parts that can be produced. For larger parts, other manufacturing processes such as sand casting or forging may be more suitable.

  • Q What is a Vertical Die Casting Machine?

    A A  vertical die casting machine  is a specialized type of casting machine that uses gravity to fill the mold cavity with molten metal. It is called a vertical machine because the mold is positioned vertically, and the molten metal is injected from the bottom of the mold. The vertical die casting machine is different from a horizontal die casting machine, which uses a horizontal mold and injects the metal from a horizontal position.

  • Q How does die casting compare to other manufacturing processes for lamp or light spare parts?

    A

    Compared to other manufacturing processes, such as machining or injection molding, die casting offers several advantages. It allows for the production of complex parts with high precision, and can produce parts in large volumes quickly and efficiently.

  • Q How Magnesium Die Casting Machines Work?

    A Magnesium die casting machines work  by injecting molten magnesium into a mold, which is then cooled and solidified to create the desired component. 

  • Q How does the quality of aluminum die casting compare to other manufacturing processes?

    A Aluminum die casting produces high-quality parts that are accurate, consistent, and have a high level of detail. The process produces parts with tight tolerances, smooth surfaces, and excellent mechanical properties. Compared to other manufacturing processes such as injection molding or stamping, die casting offers greater design flexibility and produces parts with higher strength and durability.

  • Q What is the typical production volume for die casting lamp or light spare parts?

    A

    Die casting allows for the production of high volumes of parts, making it an ideal process for lamp or light spare parts. The exact production volume will depend on factors such as the size and complexity of the part, but die casting machines can typically produce hundreds or thousands of parts per hour.

  • Q What are the advantages of using aluminum in die casting?

    A Aluminum is a popular material for die casting for several reasons. It is lightweight, yet durable, with excellent corrosion resistance and a high strength-to-weight ratio. Aluminum also has good thermal conductivity, which makes it an ideal material for applications that involve heat transfer.

  • Q What types of lamp or light spare parts can be produced using a die casting machine?

    A

    A die casting machine can be used to produce a wide range of lamp or light spare parts, including lamp bases, lamp housings, light fittings, and more.

  • Q What is the difference between aluminum die casting and aluminum extrusion?

    A

    Aluminum die casting and aluminum extrusion are both manufacturing processes that involve the use of aluminum. However, the processes are different in several ways.

    Aluminum die casting involves injecting molten aluminum into a die or mold at high pressure, while aluminum extrusion involves pushing heated aluminum through a die to create a continuous profile. Die casting produces more complex shapes and designs with high accuracy, while extrusion is better suited for producing continuous profiles such as tubing or rods.

  • Q What are the disadvantages of cold die casting?

    A

    Cold die casting has some disadvantages:
    1. Limited material options
    2. Longer cycle times
    3. High initial investment
    4. Porosity issues
    5. Environmental concerns

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